Manufacturing Services

Having a catalogue of over 5000 different products requiring varied manufacturing equipment requirements, over the past 30 years, we have inculcated various types of manufacturing capabilities in our portfolio, from deep drawing to metal cutting and more. Specification and capabilities for the same are given below -


  • Turning

    Our workshop consists of 15 automated CNC lathes and conventional lathe equipped with part-steady, turret/linear tooling/tool post tooling systems, collet chuck, and multi-point chuck.

    Specifications

    Minimum Diameter
    		1.5mm
    Maximum Diameter
    		500mm
    Maximum Length
    		2000mm
    Minimum Tolerance
    		0.01mm
  • Milling

    We have a very diverse range of milling machines. We have Universal Milling machines, standard milling machines with DRO, VMCs, VMCs with auto tool changing system.

    Specifications

    Maximum Dimensions
    		800*600*550mm
    Minimum Tolerance
    		0.01mm
  • Grinding

    Surface Grinding

    We have 5 high precision surface grinders to grind and cut parts with high precision.

    Specifications

    Maximum Dimensions
    		400*125*300mm
    Minimum Tolerance
    		0.01mm

    Cylindrical Grinding

    We have multiple Cylindrical grinders with high precision that we generally use to grind very high precision explosives pressing punches, deep draw punches, and carbide dies.

    Specifications

    Maximum Diameter
    		150mm
    Maximum Length
    		300mm
    Minimum Tolerance

    0.01mm

  • Sheet Metal

    We have machines and equipment available in-house to manufacture complex sheet metal parts with ease.

    Specifications

    Minimum Sheet Thickness
    		0.1mm
    Maximum Sheet Thickness
    		30mm
    Minimum Tolerance
    		0.01mm
  • Un-Conventional Machining

    CNC Wire-Cut

    We have an automatic CNC Wire-Cut machine.

    Specifications

    Maximum Part Size
    		200 X 300 X 100 mm

    Electric Discharge Machine

    We have an automatic ZNC Electric Discharge machine as well.

    Specifications

    Maximum Part Size
    		200 X 300 X 200 mm
  • Formed & Deep Drawn

    Micro Deep Drawn components have been our forte since the beginning. We have a custom In-House Developed series of Patented automated deep draw presses capable of up to 7 stages of transfer deep drawing to cater to a vast and varied drawn component market. Apart from them, we have multiple Hydro-Pneumatic presses, Double Action Presses, and Hand presses.

    Press Speed

    Max: 75 Strokes/min

    Maximum Draw Depth

    110 mm

    Diameter

    Min : 2.5 mm

    Max (Blanks) : 100 mm

    Maximum Part Length

    110 mm

    Sheet Thickness

    Min : 0.25 mm

    Max : 2.5 mm

    Tolerance (+/-)

    ±0.01mm

    Materials Available

    Aluminium

    Stainless Steel

    Galvanized Steel

    Carbon Steel

    Brass

    Steel

    Nickel Alloy

    Copper

    Pre-Plated Steel

    Beryllium Copper

    Lacquered Aluminium

    Production Volume

    No Minimum

    Metal Stamping Features/Finishing Services

    Powder Coating

    Stress Relieve

    Anodizing

    Plating

    Vapor De-greasing

    Painting

    De-burring/Tumbling

    Tapping/Threading

    Annealing

    Drawing Formats supported

    AutoCAD (DWG, DXF)

    SolidWorks (SLDPRT, SLDDRW, SLDDRT)

    PDF

    JPG or any other image format

    Reverse engineering from samples also possible.

    We can even develop custom Metal Drawing Machines.

  • Welding

    We have an expansive metal welding shop with custom-built fixtures to precisely and accurately weld components as per the customer’s needs.

    We can easily handle almost every metal, including-

    • Iron
    • Steel
    • Aluminum
    • Copper
    • Brass etc.

    We have the following welding capabilities in house-

    • Oxy-fuel welding and cutting
    • Gas Welding
    • Arc Welding
    • MIG - Gas Metal Arc Welding (GMAW)
    • Stick - Shielded Metal Arc Welding (SMAW)
    • Spot Welding
    • Brazing
    • Soldering
  • Surface & Heat Treatments

    We have the following surface & heat treatment facilities available in-house-

    • Heat treatment ovens
    • Powder coating
    • Anodizing
    • Chromate Conversion Coating, Nickel-plating
    • Tin plating
    • Zinc plating
    • Passivation
    • Phosphating
    • Electroplating
    • Lacquering
    • Electro-polishing
    • Ultrasonic Cleaning
    • Saw Dust rumbling
    • Painting
    • De-burring machines
    • Hot & Cold TCE Bath
  • Additional Equipment

    Apart from the above mentioned, we also have the following equipment -

    • Radial Drill
    • Shaper
    • Planer
    • Multiple Drill Centers
    • Multiple Tapping centers
    • Spot welding stations
    • Soldering Stations
    • Universal Tapping Center
    • Power tools
    • Computer rendering Stations
    • Tool and die grinders
    • Laser cutter
    • Power presses
    • Pressure die casting
    • Automatic Sheet metal benders
    • Plastic Injection Molding
    • FFM 3D Printing